Sunday 23 February 2020

Designing of Distribution System (Part - 6) - Additional Drawings, Schedules and Specifications


Additional Drawings, Schedules and Specifications
While a Power System One-Line is the basis for defining the interrelationships between the various types of distribution equipment, there is often more information that needs to be conveyed. 

Because the end loads and the conductors feeding them are the basis for proper selection and application of the circuit breakers, a valuable step in the selection process is developing a schedule. 

The overcurrent protection of many loads, such as motors and distribution transformers, must conform to the requirements of Articles 240, 430 and 450 of the National Electrical Code. Particular consideration needs to be given to the length and type of conductors that will need to connect the distribution equipment. 

As cable length increases, so does its resistance in the circuit leading to a drop in the voltage at the end of the conductor run feeding the loads. Cable lengths exceeding 100 feet generally need to be upsized to offset for voltage drop concerns. 

Cable length, size and the raceway they are installed in, also have an impact on the impedance of the conductor in the circuit. Greater impedance helps to reduce the available short circuit at the terminals of the distribution equipment or end load.

The 310.15(B) (3) from the National Electrical Code defines the Allowable Ampacities of Insulated Conductors rated 0-90 degrees C. While details of this table are included in the reference section of this chapter, it should be noted that Listed Distribution Equipment is provided with terminations rated at 75 °C. 

From a pragmatic standpoint, this means that the equipment could be fed from conductors rated at either 60 °C or 75 °C. Derating would be required for the conductor ampacity at 60 °C making it less practical. It also means that the equipment could be fed from 90 °C conductors, but only if applied at the 75 °C ratings due to the limitations of the equipment ratings. 

The following tables are adjusted in accordance with NEC 240.4(D) to show the actual allowable ampacities of copper and aluminum conductors terminating in electrical distribution assemblies. 

A schedule based on the allowable ampacity of copper conductors in Table 1.1-1 is shown in Figure 1.1-19. It includes the relevant requirements for secondary unit substation “SUS-F1A” shown on the One-Line. This schedule outlines the breaker frame sizes, trip settings and particulars of the trip units required.

It also annotates the names for the breakers as well as their circuit nameplate designations. The cable sizes and quantities are determined by utilizing the tables in the NEC, (as condensed into Table 1.1-1).

The equipment ground sizes are per NEC Table 250.122 based on the trip rating of the overcurrent device protecting the phase and neutral conductors. Note that they do not take voltage drop into consideration.


Table 1.1-1. Ampacity of CU Conductors

 
Table 1.1-2. Ampacity of AL Conductors



Figure 1.1-19. Unit Substation Cable Entry Position


In order to provide an effective ground fault path as required by 250.4(A)(5) and 250.4(B)(4) of the 2014 NEC, upsizing of the equipment ground conductors are required by Article 250.122(B) “when the ungrounded conductors are increased in size from the minimum size that has a sufficient ampacity for the intended installation”. 

In these cases, “wire-type equipment grounding conductors, where installed, shall be increased in size proportionally according to the circular mil area of the ungrounded conductors”. 

When developing schedules, it is important to remember that conductor sizing is also impacted by the derating tables for ambient temperature and conductor fill when installed in raceways. 

There are a number of ways to create cable schedules, the most common of which is to name the conductor as is shown on the medium voltage portion of the One-Line in Figure 1.1-2. Schedules are most often used to define requirements for low-voltage switchboards and panelboards. They may also be utilized to enumerate the various automatic transfer switches and the cables connecting them to the normal and emergency sources as well as the end load. Other drawings that are necessary to produce the installation package are floor plans that include room dimensions, equipment locations allocated within the space, appropriate clearances per code requirements and means of egress from the area where the equipment is located. These drawings have been done primarily in 2D CAD programs with boxes showing equipment dimensions on the floorplan. A front view of the equipment is also used to detail the elevation requirements. Equipment occasionally requires top hats or pullboxes that add height above the switchboard or switchgear. On other occasions, the room does not have enough height to accommodate standard equipment. In these cases, special reduced height switchboards or switchgear may be provided. While this equipment may not be documented as standard, Eaton can provide assistance in developing a reduced height alternative solution.
As design and drafting tools have evolved, the push to include 3D drawings has subsequently evolved into an enhanced technology called Building Information Modeling (BIM). BIM drawings include the 3D aspect but also include the capability to assign equipment performance parameters and interdependencies. This permits architects and construction firms to be alerted to potential “collisions” between incoming/ outgoing conduits and other potential obstructions such as existing conduits/ busduct, HVAC duct or plumbing in the space above or below the equipment.


Figure 1.1-20. Equipment Floorplan and Elevation




Figure 1.1-21. BIM 3D Model Top View

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